The production process of manufacturing is a path of progressive transformation and enhancement . Innovative machines and technologies combined with decades of experience mark the main phases of the production cycle.
Tanning
Proven storage methods allow the raw hides to be stored safely.
Skin depilation phase.
Mechanical procedure for the removal of residues of subcutaneous tissue and fat.
Treatment carried out in drums to make the skin rot-proof and give specific physical-mechanical properties.
Retanning
Operation that stretches and evens out the skin while also eliminating excess absorbed water.
Phase of separation of the superficial part of the leather (grain) from the lower part (crust).
Mechanical process that allows to evenly adjust the thickness over the entire surface of the leather.
Manual elimination of superfluous parts to give a defined contour to the edge of the skin.
Treatment carried out in drums to give fullness, texture and color to the skin.
Dryings
The leather is dried by a system consisting in hermetically sealed metal shelves.
Drying of the positioned and stapled hides by means of a system made up of metal nets.
Skin imperfections are removed with a ge abrasive systems.
Skins are stretched and softned with the staking machine, a device that performs a mechanical "peg" beating.
Finishing
Manual application of of finishing on leather with pads.
Mechanical operation performed by a roller that applies the finish on the surface of the leather.
The finishing is applied on the surface of the leather with spray guns.
Leather pressure performed with metal cylinders or metal plates suitably knurled to mark the leather with particular designs.
The leather is softened by mechanical shaking created by drums with regulated temperature and humidity.
Mechanical process that gives the required brightness tone to the skin and adds a sensational touch.
Quality Check
The finished leathers are carefully inspected and tested by quality managers to ensure that the requirements fully comply with all agreed standards.
Qualified staff proceed with the selection of the leathers according to precise criteria established with the customer.
Manual operation performed before measurement to eliminate unnecessary parts and give a defined contour to the edge of the skin.
A machine measures the surface of the leather that is marked with a stamp on the back side.
The skins are packed in different ways according to customer requests and then shipped.
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